Built to Last — Inside the Indestructible Ultra Body™ of the Cargo Max

Cargomax 2

If you’ve ever cracked a trailer bed, rotted out plywood, or watched steel rust away—this post is for you.

The FLOE Cargo Max XRT doesn’t just resist wear—it practically dares you to try and break it. At the heart of this trailer is a one-piece, molded polymer bed known as the Ultra Body™. It’s the most rugged, lightweight, and low-maintenance trailer body in the game.

What Is the Ultra Body™?

The Ultra Body™ is made from virgin polyethylene polymer, precision-molded using a one-of-a-kind thermal forming machine—the largest of its kind in the world. This single-piece design fuses the bed and sidewalls into a seamless, truss-reinforced structure.

It’s:

  • Impact-resistant, even in sub-zero temperatures
  • UV-stable, so it won’t fade or weaken in sunlight
  • Rustproof, dent-proof, and rot-proof
  • Easy to clean with just a hose

 

And no—it’s not plastic in the cheap sense. This is advanced polymer engineering that rivals (and often outperforms) traditional metals.

Real World Destruction Tests

Don’t just take our word for it. We’ve put the Cargo Max through brutal, YouTube-worthy torture tests:

  • Dropping fresh-cut green logs into the bed from 5 feet
  • Firing 12-gauge shotgun blasts at it (for fun, of course)
  • Dropping a 100+ pound rockl from 15 feet
  • Running it over with a 22,000 lb forklift

 

Letting trees fall on it—and watching it bounce back into shape after a day in the sun. It’s not just tough on paper, it’s absurdly durable in real life.

Cold-Weather Toughness

One of the most impressive things about the Ultra Body is how it holds up in extreme cold. At -20°F, it still flexes without cracking. We’ve had customers write in after storms saying they assumed their trailer was totaled—only to find it popped back into shape the next day.

Less Maintenance, More Hauling

The Ultra Body saves you time and stress by:

  • Never needing paint, coatings, or touch-ups
  • Requiring no patching or floor replacements
  • Resisting chemical spills, salt, and rough cargo
  • Just rinse it off and go. You won’t be welding or repairing anything here

 

Backed by a Warranty You Can Trust

Even though it’s nearly indestructible, your Cargo Max is still covered by a comprehensive warranty.
View the full Cargo Max Warranty Policy →

The Bed That’s Built for the Long Haul

There’s tough—and then there’s Cargo Max tough. The Ultra Body™ is what sets this trailer apart from everything else on the market. Lightweight, impact-resistant, and built to last for decades with virtually no maintenance—it’s everything a utility trailer bed should be.

When you’re ready for a smarter, stronger trailer, find a FLOE dealer near you →